NexusAligner
Clear-aligner design, in your clinic

The doctor prescribes.
The software executes.

Clear-aligner planning that runs in your own clinic: from the intraoral scan to lab-ready trays, without sending the case anywhere.

Scan in. Trays out. Nothing leaves the clinic.

See it work
A clear-aligner tray designed in NexusAligner, rendered from the case.

The lab tool is here. The clinical layer is in conformity assessment.

NexusAligner is software for dental professionals and laboratories to design and produce custom-made orthodontic appliances. Conformity assessment is in progress; the product cannot be placed on the market until it is complete.
The shift

You are the expert.
Plan the case yourself, in minutes.

Today the case leaves the clinic. A setup comes back that you can approve or reject, and that is the whole of your control. Every revision is another wait. Every case is another fee.

Days of emailsOne sitting
A planner's setupYour own plan
Extra handsFully automated
A fee per caseThe plan is yours

No assistants. No waiting. Just you and the case.

How it works

From the scan to the trays,
one workflow.

The scan arrives from the scanner and never leaves the clinic. Each step hands the next one finished work: nothing is retyped, nothing is re-exported, nothing is emailed.

1
The scan lands
Straight from the scanner. No upload.
2
AI segments it
Every tooth in seconds, named in FDI, the gum margin remeshed razor-sharp.
3
You lock the arch
Every width and every gap measured, contact to contact, in FDI, Universal or Palmer. The IPR is your call.
4
The plan is staged
A movement table, tray by tray, on protocols by Dr Ayham Mohsin. You confirm it before anything is made.
5
Files go to the lab
Trays, models, machine files. One export.
The NexusAligner planning workspace, showing the case steps, the 3D occlusion with the aligner trim line, and the per-tooth movement table.
The NexusAligner workspace: the per-tooth movement table, the aligner trim line, and the tray-by-tray schedule for one case.
Development edition. The clinical readings shown (overjet, overbite, timing) are in conformity assessment.
No trimming. No painting.
The scan arrives ready to plan.
Who decides

Automatic where it should be.
Never where it matters.

The software does the arithmetic. Every clinical decision stays with you, by construction, not by policy.

  • Your arch, locked by hand.
  • Your hand always wins.
  • Your IPR, your call.
  • Every change, logged.
Upper and lower arches in occlusion, with the gum margin traced tooth by tooth on both arches.
Both arches in the real bite, the gum margin traced tooth by tooth.
In conformity assessment

Bolton · Curve of Spee · bite before → after · tracking risk · root-tilt warnings

The clinical reading of the case is built and runs in our development edition. It is gated out of the lab tool until the assessment is complete.

shipping todayin assessment

Already written. Already running. It waits on the certificate, not on us.

What comes out

A setup is not a deliverable. Files are.

An AI-segmented 3D model from a patient scan, each tooth separated from the gingiva.
Tooth-gingiva accurate AI segmentation, from the patient scan.
Tray STLs
every active stage
Trimline files
PTS · CSV · XYZ
Stage models
hollow, based, ready to print
Bonding template
a window per attachment
IPR chart
per appointment
Retainers
from the final positions
Most software stops at a simulation.
This one hands the lab its files.